Surphysis

Public scorecard

Blind predictions against published failure data

Each prediction is logged with its rule and error band before the published outcome is looked up. Misses stay on the board with the cause and the change made to the rule.

updated 2026-09-04
42
Blind predictions logged
since 2026-06-01
36 / 42
Within stated error band
86 % hit rate
0.18
Mean absolute log error
dex, life metrics
11
Published failure datasets
4 mechanisms

By mechanism

TBC spallation12 / 14
Braze joint fracture8 / 9
Barrier breakthrough9 / 11
Interlayer delamination7 / 8

Datasets

IdDatasetMechanismHitsSource
DS01EB-PVD 7YSZ furnace cycling, 1 150 °CTBC spallation7 / 8Evans and Hutchinson 2007; Vassen et al. 2008
DS02APS YSZ burner rig, 1 250 °CTBC spallation5 / 6Traeger et al. 2003
DS03Al2O3 to Kovar active braze, 4-point bendBraze joint fracture5 / 5Xian 1993; Do Nascimento 2003
DS04Si3N4 to steel, Ag-Cu-Ti interlayersBraze joint fracture3 / 4Zhong 2010
DS05Cr and Al2O3 hydrogen barriers, gas permeationBarrier breakthrough6 / 7Causey 2012; Nemanic 2019
DS06Fe-Al aluminide permeation, 300 to 600 °CBarrier breakthrough3 / 4Levchuk 2004
DS07Mo and W thin-film delamination on sapphireInterlayer delamination4 / 5Kawwam 2026, Paper 3
DS08TiN on steel, scratch adhesionInterlayer delamination3 / 3Bull 1997

Prediction log

IdDateDatasetQuantityPredicted, bandObservedRuleResult
P0012026-06-02DS01cycles to spallation1 240 (900 to 1 700)1 340R14within band
P0022026-06-02DS01cycles to spallation610 (420 to 880)560R14within band
P0032026-06-04DS02cycles to spallation310 (190 to 500)720R16miss
P0042026-06-11DS03fracture load, N215 (170 to 260)232R09within band
P0052026-06-11DS03fracture load, N118 (90 to 150)104R09within band
P0062026-06-19DS05breakthrough time, h36 (22 to 60)41R21within band
P0072026-06-19DS05breakthrough time, h1 800 (1 000 to 3 200)640R22miss
P0082026-07-03DS06permeation reduction factor420 (250 to 700)380R23within band
P0092026-07-15DS07pulses to barrier breach1 (1 to 2)1R22within band
P0102026-07-15DS07interface stress, GPa0.63 (0.55 to 0.72)0.66R05within band
P0112026-08-06DS04fracture load, N88 (65 to 115)142R10miss
P0122026-08-22DS08critical load, N31 (24 to 40)34R11within band

Misses and what changed

P003

Burner-rig thermal gradient not represented; R16 assumed isothermal furnace cycling.

Gradient term added to R16 on 2026-06-20; prediction retained as a miss.

P007

Barrier grain size taken from deposition literature (60 nm); measured value was 18 nm.

R22 now requires a measured grain size or reports the prior width explicitly.

P011

Residual stress relief by Ag-Cu plasticity under-estimated.

R10 plasticity cap under review; open item.